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Uptime Magazine Digital Edition


June/July 2009 Uptime Magazine Digital Edition Online

In the June/July 2009 Uptime Magazine Issue:

Upclose the immeasurable part of the path to success

KPI’s are a great management tool, but the numbers themselves will never insure success. Yes, your indicators will contain a wealth of statistical and mathematical information. And, yes, having the numbers may guide you in the correct direction, and the actions you take because of the numbers you have gathered may lead to success. However, just as one cubic yard of dirt fills a pickup and a million cubic yards make a mountain, ultimately, they are what they are – numbers and dirt.

Solutions 2.0

4 great conferences at 1 price in 1 location:

IMC-2009 24th International Maintenance Conference

OPS-2009 Operations Performance Summit

PdM-2009 Predictive Maintenance Technology Conference

LubricationWorld Plant Machinery Lubrication

Solutions 2.0 takes place November 17-19, 2009 at the Daytona Beach Hilton Ocean Walk Village. Bonus activities such as the Value Driven Maintenance Experience are scheduled for November 16, 2009. You can check out the powerful certificate workshop, dynamic keynotes and excellent presentations along  with all of the networking and solution provider opportunities online at

Information technology a southern african success story

By consolidating diagnostic information from many sources throughout a production unit, or an entire plant, on a single platform, the condition of all essential production assets can be observed. Plant personnel can quickly identify under-performing equipment long before it causes a slowdown or stoppage. They are essentially able to look into the future with the power to predict unexpected failures or off-spec product in time to take corrective action.

Infrared better safety through collaboration

Business and commerce are dependent on electrical technology for energy, control, data, and communications. In conducting the critical analysis described in this article, you can develop a better understanding that an organization which manages its electrical safety program closely coupled with its maintenance & reliability program will likely derive benefits across a broad set of business performance parameters, especially when they depend on defect free operation of electrical energy control and communications systems critical to operations.

Lubrication the skinny on modern bearing protection

Rolling element bearings are precision components which require a very clean film of lubricant in the appropriate amount (neither too much nor too little) in order to provide rotating equipment reliability and long life. Modern bearing protectors can both prevent the entry of contaminants, as well as the loss of lubricant. Two types of modern bearing protectors are now available: contacting face-seals, and rotating labyrinth seals.

Maintenance management restructuring for proactive maintenance

It is important to consider the structure of your maintenance team in order to better understand how to establish an effective, proactive maintenance organization. Explore one way to enhance the effectiveness of your current structure.

Motor testing a better way to manage your motors

As one of the most critical factors in reducing manufacturing costs, motor reliability has to be taken very seriously if a company wants to increase its return on investment in motor assets. Keeping around several spare motors is not a profitable solution to reliability issues. Rather, the answer is a cradle-to-grave approach to motor management and maintenance that begins with thorough specification and qualification and tracks assets and the systems in which they are installed throughout their lifetime.

Precision maintenance making a more efficient mro storeroom

Implementing MRO

Storeroom Best Practices is critical to optimizing MRO spend and inventory investment while supporting asset reliability needs. What is equally as important is how these philosophies and measurement programs are implemented. The identification of best practices coupled with a simple but thorough implementation methodology shortens implementation time, accelerates organizational buy-in and facilitates the realization of long term and significant value within the plant and across the organization.

Reliability an rcm primer for the reliability newbie

Reliability Centered Maintenance is not a quick fix solution for maintenance problems, and it requires planning and management support for successful implementation. The approach requires a team effort at the management and technical level to accomplish its directives. It is an active approach in that it requires active participation and live implementation by operating, maintenance and design personnel.

Ultrasound a symphony of ultrasounds

The wide range of applications of airborne ultrasound reviewed above should have provoked some thoughts. Hopefully you will now realize that walking around any plant with an airborne ultrasound detector will uncover lots of problems. Furthermore it should raise the perhaps disturbing realization that it is not necessary to trend all defects. It is possible to find problems as part of an inspection, but not as part of a point-by-point measurement procedure.

Vibration the timesaving accelerometer

A new triax accelerometer has been developed specifically for route-based vibration data acquisition for industrial machinery condition monitoring. The sensor incorporates a two-pole (two feet) integral magnet, so it can be placed on a curved surface. The field experience has verified a time savings of around 30 percent.

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